Screw Type Chiller

Screw Type Chiller

Screw type chiller is named screw chiller because its key component - compressor adopts screw chiller, the unit evaporates out of the state for the gas refrigerant; After adiabatic compression by the compressor, it becomes high temperature and high pressure. After being compressed, the gas refrigerant enters the condenser, changes into the liquid refrigerant after condensation, and then expands to low pressure through the throttle valve, and becomes the gas-liquid mixture. The liquid refrigerant under low temperature and low pressure absorbs the heat of the cold substance in the evaporator and becomes the gaseous refrigerant again. The gaseous refrigerant re-enters the compressor through the pipeline to start a new cycle. So these are the four processes of the freezing cycle. It is also the main working principle of screw chiller.
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Description

  Screw type chiller is named screw chiller because its key component - compressor adopts screw chiller, the unit evaporates out of the state for the gas refrigerant; After adiabatic compression by the compressor, it becomes high temperature and high pressure. After being compressed, the gas refrigerant enters the condenser, changes into the liquid refrigerant after condensation, and then expands to low pressure through the throttle valve, and becomes the gas-liquid mixture. The liquid refrigerant under low temperature and low pressure absorbs the heat of the cold substance in the evaporator and becomes the gaseous refrigerant again. The gaseous refrigerant re-enters the compressor through the pipeline to start a new cycle. So these are the four processes of the freezing cycle. It is also the main working principle of screw chiller.


Screw Type Chiller2


  Application

  The power of screw type chiller is relatively larger than that of vortex chiller, which is mainly used in central air conditioning system. Chemical industry. Textile. Food. Pharmaceutical. Chemical fiber and other large industrial refrigeration

  Classification

  Screw type chiller can be divided into water-cooled screw chiller and air-cooled screw chiller according to different heat dissipation modes

  Feature

  Screw type chiller belongs to medium cold capacity range (100KW ~ 3000KW), mainly because its compressor is semi-closed screw type, piston type, vortex type, off-line type has the following main characteristics:

  1. Screw compressor compared with piston compressor, simple structure, less moving parts, no reciprocating movement of inertia force, high speed, smooth motion;

  2. Under the same cooling capacity, screw chiller is light in weight. That is, the single machine cooling capacity is large;

  3. Because the compressor cylinder no clearance volume and suction, exhaust valve plate, so it has a high volumetric efficiency;

  4. Screw type chiller wear less parts, parts are only one tenth of the piston type, reliable operation, easy maintenance and repair;

  5. Screw compressor is not sensitive to wet stroke, allow a small amount of liquid, no liquid strike risk, no need to increase the gas-liquid separation system;

  6. Screw chiller energy regulation is simple, the refrigerant can be stepless regulation according to the slide valve, so as to adjust the cooling capacity;

  7. The operation of the unit is very reliable, with a variety of automatic safety protection functions, to ensure the normal operation of the unit for a long time;

  8. Screw type chiller adopts intelligent touch screen control, easy to operate, easier to troubleshoot;

  Key points for selection and use of screw type chiller:

  1. The main control parameters of screw type chiller are refrigeration performance coefficient, rated cooling capacity, input power and refrigerant type, etc.

  2. The selection of chiller should be considered according to the cooling load and use. For refrigeration system with long time of low load operation, it is advisable to choose multi-head piston compressor or screw compressor, which is easy to adjust and save energy.

  3. When selecting chillers, the chillers with higher performance coefficient value should be given priority. According to the data statistics, the running time of the general chiller under 100% load accounts for less than 1/4 of the total running time. The proportion of 100%, 75%, 50% and 25% load in the total running time is 2.3%, 41.5%, 46.1% and 10.1%. Therefore, in the selection of chiller should give priority to the efficiency curve is relatively flat models. At the same time, in the design selection should consider the chiller load adjustment range. Partial load performance of multi-head screw type chiller is excellent and can be selected according to the actual situation.

  4. When selecting chiller, attention should be paid to the conditions of nominal working conditions. The actual cooling output of chiller is related to the following factors: 

          a) cold water outlet temperature and flow rate; 

          b) Inlet temperature, flow rate and fouling coefficient of cooling water.

  5. When selecting chiller, attention should be paid to the normal working range of this type of unit, mainly because the current limit of main motor is the current value of shaft power under nominal working conditions.

  6. Attention should be paid in the design selection: under the nominal flow condition, the outlet temperature of cold water should not exceed 15℃, and the outdoor dry bulb temperature of air cooling unit should not exceed 43℃. If the above range must be exceeded, we should know whether the use of the compressor range is allowed, the power of the main motor is sufficient.

  Maintenance of screw type chiller:

  1. Screw type chiller is installed or used again after long-term disuse. The cooling speed should be reasonable: it is appropriate to control it at 8-10 ° C every day, and it should be maintained for a period of time at 0 ° C.

  2. Screw type chiller compressor maintenance, every 6-12 months or regularly check whether the compressor freezing oil is reduced, if necessary, should be timely supplemented or replaced.

  3. Screw type chiller evaporator. The maintenance and long-term use of condenser will cause a small amount of impurities to stay on the copper tube of condenser in the water circulation system, which will scale the copper tube wall, lead to poor heat dissipation of condenser and cause high and low pressure failure. The water chiller should be cleaned regularly with the special cleaning agent.

  4. Screw type chiller environmental requirements, the unit should be placed in a cool and ventilated place, the surrounding environment should be kept clean, air-cooled screw chiller must ensure that there is a good ventilation effect around.

  Product parameters(R407C)

Technical Parameters of Water - Cooled Screw Chiller

Model

RC2-40W

RC2-50W

RC2-60W

RC2-80W

RC2-90W

RC2-100W

Refrigerating capacity

(Kca/lKw/Rt/h)

119282Kca

138.7KW

39.4Rt

154026Kca

179.1KW

50.9Rt

172946Kca

201.1KW

57.2Rt

229878Kca

267.3KW

76Rt

287670Kca

334.5KW

95.1Rt

314502Kca

365.7KW

104Rt

Refrigerant

R407C

Compressor

Power(Hp)

40

50

60

80

90

100

Supply voltage

AC380V50HZ3PH

AC440V50HZ3PH

AC220V60HZ3PH

Energy regulation mode

25%-50%-75%-100%

Starting mode

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Piping of cooling water system

Pipe diameter

3"

3"

3"

3"

4"

4"

Chilled drainage piping

Pipe diameter

3"

3"

3"

3"

4"

4"

 Description:

1.The cooling capacity is based on evaporating temperature: 7, condenser temperature: 40, refrigerant: R407C, cooling water temperature: 32-37

2.Optional refrigerant:R134A / R404A / R22

Technical Parameters of Water - Cooled Screw Chiller

Model

RC2-110W

RC2-120W

RC2-140W

RC2-150W

RC2-160W

RC2-180W

Refrigerating capacity

(Kcal/h)

343742Kca

399.7KW

113.6Rt

371004Kca

431.4KW

122.7Rt

439030Kca

510.5KW

145.2Rt

463540Kca

539KW

153.3Rt

512818Kca

596.3KW

169.5Rt

571470Kca

664.5KW

188.9Rt

Refrigerant

R407C

Compressor

Power(Hp)

110

120

140

150

160

180

Supply voltage

AC380V50HZ3PH

AC440V50HZ3PH

AC220V60HZ3PH

Energy regulation mode

25%-50%-75%-100%

Starting mode

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Piping of cooling water system

Pipe diameter

4"

4"

5"

5"

5"

5"

Chilled drainage piping

Pipe diameter

4"

4"

5"

5"

5"

5"

 Description:

1.The cooling capacity is based on evaporating temperature: 7, condenser temperature: 40, refrigerant: RR407C, cooling water temperature: 32-37

2.Optional refrigerant:R134A / R404A / R22

Technical Parameters of Water - Cooled Screw Chiller

Model

RC2-110W

RC2-120W

RC2-140W

RC2-150W

RC2-160W

RC2-180W

Refrigerating capacity

(Kcal/h)

343742Kca

399.7KW

113.6Rt

371004Kca

431.4KW

122.7Rt

439030Kca

510.5KW

145.2Rt

463540Kca

539KW

153.3Rt

512818Kca

596.3KW

169.5Rt

571470Kca

664.5KW

188.9Rt

Refrigerant

R407C

Compressor

Power(Hp)

110

120

140

150

160

180

Supply voltage

AC380V50HZ3PH

AC440V50HZ3PH

AC220V60HZ3PH

Energy regulation mode

25%-50%-75%-100%

Starting mode

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Piping of cooling water system

Pipe diameter

4"

4"

5"

5"

5"

5"

Chilled drainage piping

Pipe diameter

4"

4"

5"

5"

5"

5"

 Description:

1.The cooling capacity is based on evaporating temperature: 7, condenser temperature: 40, refrigerant: RR407C, cooling water temperature: 32-37

2.Optional refrigerant:R134A / R404A / R22

Technical Parameters of Water - Cooled Screw Chiller

Model

RC2-200W

RC2-220W

RC2-240W

RC2-280W

RC2-300W

RC2-320W

Refrigerating capacity

(Kca/lKw/Rt/h)

664952Kca

773.2KW

219.8Rt

730312Kca

849.2KW

241.5Rt

742008Kca

862.8KW

245.3Rt

878060Kca

1021KW

290.3Rt

927080Kca

1078KW

306.5Rt

1025636Kca

1192.6KW

339.1Rt

Refrigerant

R407C

Compressor

PowerHp

200

220

240

280

300

320

Supply voltage

AC380V50HZ3PH/

AC440V50HZ3PH/

AC220V60HZ3PH

Energy regulation mode

25%-50%-75%-100%

Starting mode

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Piping of cooling water system

Pipe diameter

5"

5"

5"

6"

6"

6"

Chilled drainage piping

Pipe diameter

5"

5"

5"

6"

6"

6"

Description:

1.The cooling capacity is based on evaporating temperature: 7, condenser temperature: 40, refrigerant: R407C, cooling water temperature: 32-37

2.Optional refrigerant:R134A / R404A / R22

Technical Parameters of Water - Cooled Screw Chiller

Model

RC2-340W

RC2-360W

RC2-400W

RC2-460W

RC2-560W

Refrigerating capacity

(Kca/lKw/Rt/h)

1092888Kca

1270.8KW

361.3Rt

1142940Kca

1329KW

377.9Rt

1329904Kca

1546.4KW

439.7Rt

1460624Kca

1698.4KW

482.9Rt

1756120Kca

2042KW

580.6Rt

Refrigerant

R407C

Compressor

Power(Hp)

340

360

400

460

560

Supply voltage

AC380V50HZ3PH/

AC440V50HZ3PH/

AC220V60HZ3PH

Energy regulation mode

25%-50%-75%-100%

Starting mode

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Piping of cooling water system

Pipe diameter

6"

8"

8"

8"

8"

Chilled drainage piping

Pipe diameter

6"

8"

8"

8"

8"

 Description:

1.The cooling capacity is based on evaporating temperature: 7, condenser temperature: 40, refrigerant: R407C, cooling water temperature: 32-37

2.Optional refrigerant:R134A / R404A / R22

Technical Parameters of Air-Cooled Screw Chiller

Model

RC2-40A

RC2-50A

RC2-60A

RC2-80A

RC2-90A

RC2-100A

RC2-120A

Refrigerating capacity

(Kca/lKw/Rt/h)

102856Kca

119.6KW

34Rt

132870Kca

154.5KW

43.9Rt

149124Kca

173.4KW

49.3Rt

198230Kca

230.5KW

65.5Rt

248110Kca

288.5KW

82Rt

271330Kca

315.5KW

89.7Rt

320006Kca

372.1KW

105.8Rt

Refrigerant

R407C

Compressor

PowerHp

40

50

60

80

90

100

120

Supply voltage

AC380V50HZ3PH/

AC440V50HZ3PH/

AC220V60HZ3PH

Energy regulation mode

25%-50%-75%-100%

Starting mode

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Piping of cooling water system

Pipe diameter

3"

3"

3"

3"

4"

4"

4"

 Description:

1.The cooling capacity is based on evaporating temperature: 7℃, condenser temperature: 50℃, refrigerant: R407C, cooling water temperature: 32-37℃

2.Optional refrigerant:R134A / R404A / R22

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