Screw Compressor Chiller
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Screw Compressor Chiller

Screw Compressor Chiller

The screw compressor chiller has many characteristics: for example, the compressor of the unit adopts a semi-hermetic screw compressor and electronic control components, and is equipped with a condenser and an evaporator made of high-quality copper tubes with high heat exchange efficiency.

  Screw compressor chiller is a vapor compression refrigeration equipment. Its refrigeration is to provide energy to the refrigerant vapor through compressed air to increase its pressure and temperature, and then through the process of condensation throttling to make it into a low pressure, so that it vaporizes in the evaporator, and at the same time, it absorbs energy from the surrounding environment (such as cold water) by absorbing it. The heat is used to reduce the temperature of the refrigerant and realize artificial refrigeration.


  1.How to choose the right screw compressor chiller

  In many industrial productions, such as coating, mechanical processing, and chemical synthesis processes, equipment will generate heat during operation. When the heat cannot be dissipated in time, it will affect the normal operation of the equipment and the quality of products and its Productivity. At this point, we need refrigeration equipment for cooling.

  How should we choose the right screw compressor chiller?

  (1) Chilled water volume

  Usually in the production equipment or production material in the production and processing, when it needs cooling, screw compressor chiller and production equipment pipe inlet and outlet will have a temperature difference, the temperature difference is the heat generated by the production equipment. Need to clear with the chiller manufacturer.

  (2) Chiller cooling capacity

  Screw chiller in the cooling capacity of the size, can be directly related to the production equipment and operating efficiency, if the cooling capacity is small, it can not reach the cooling, to small will reduce productivity, to large will cause the equipment can not run.

  The quality of refrigeration and water temperature flow has a great relationship, in the selection of matching cooling capacity is still very key.

  (3) The solution properties of the production and processing materials.

  We should also be very clear when using, production equipment and its materials need or can withstand the highest and lowest temperature, acid and alkali resistance characteristics, so as not to affect the equipment or materials.

  To avoid these situations, we must learn to correctly use the volume, weight, specific heat, and density of equipment parts or raw materials for production and processing!

  (4) Equipment cooling medium

  Commonly used are: tap water, grease, seawater, food and beverages, etc., which are needed in daily life, such as tap water for mold cooling or cooling oil cooling, and electroplating electrolyte cooling needs to pass into the coil of chilled water cool down.

  In some processes, ethylene glycol, alcohol, and brine are required as refrigerants. The application environment of the screw compressor chiller is different, and the medium is also different. It needs to be customized by the chiller manufacturer.

  (5)Air-cooled or water-cooled screw chiller?

  The water-cooled screw chiller itself is cooled, so it is called water-cooled. There are two more water pipes in the pipeline than the air-cooled screw chiller, but the water-cooled effect is much better than the air-cooled chiller. The installation is very convenient, and industry partners can choose according to their own.


  2. Working principle of screw compressor chiller

  The screw chiller has four important links: compression, condensation, throttling, and evaporation.

  (1) Compression link: After the refrigerant vapor in the evaporator is sent to the screw compressor, it is usually a motor, and the compressor impeller provides energy, thereby increasing the pressure of the refrigerant vapor and flowing into the condenser; As the compression ends, the temperature of the refrigerant vapor also increases.

  (2) Condensation link: The high-pressure and high-temperature refrigerant vapor enters the condenser, and the heat is discharged through the cooling water in the condensing pipe to reduce its temperature, and at the saturation pressure (condensing pressure corresponding to the condensing temperature), it condenses into a liquid state.

  At this time, since the heat of the refrigerant vapor is absorbed, the temperature of the cooling water will rise. The temperature of the cooling water is directly related to the condensation temperature (condensation pressure).

  (3) Throttling link: When the high-temperature and high-pressure refrigerant liquid at the bottom of the condenser passes through the throttle valve, it will generate pressure expansion, which will reduce the pressure and temperature, and turn into a low-pressure or low-temperature liquid into the vaporizer.

  (4) Evaporation process: In the evaporator, the low-pressure and low-temperature refrigerant liquid absorbs the heat of the refrigerant, evaporates into a gas, and reduces the temperature of the refrigerant at the same time, thereby performing artificial cooling, and the refrigerant vapor in the evaporator is then cooled by the compressor. Suction compression, repeat the above compression, condensation, throttling and evaporation process.

  This cycle enables continuous cooling (heating). The cooling capacity is proportional to the suction speed of the compressor. The screw compressor is equipped with a slide valve device, which is used to control the intake air volume of the compressor and the evaporation of the refrigerant, so that the cooling capacity can be continuously adjusted within a specific range.

Principle of air cooled chiller

Principle of water  cooled chiller


  3. Features of screw compressor chiller

  The screw compressor chiller has many characteristics: for example, the compressor of the unit adopts a semi-hermetic screw compressor and electronic control components, and is equipped with a condenser and an evaporator made of high-quality copper tubes with high heat exchange efficiency.

  Equipped with various safety protection devices, stable performance, low noise, long service life and simple operation; using LCD display man-machine interface, the operation is simple and convenient, and the operating status is clear at a glance! The purpose of use is also very clear.

  Facilitates energy regulation and is more energy efficient at partial loads.

  Open structure, the whole machine is beautiful in appearance and simple in structure, the operation of the unit can be checked at any time, and the installation and maintenance are simple and convenient.

  The heat exchange efficiency of the evaporator is also relatively high, which can be effectively higher than that of the dry type evaporator. The same cooling capacity unit will be slightly smaller than the dry type.


Screw compressor Control system condenser evaporator


  4. Maintenance of screw compressor chillers

  (1) Screw compressor

  The screw compressor is a very critical component in the unit, and the quality of the compressor is directly related to the stability of the unit. If the compressor fails. Due to the high installation accuracy requirements of screw compressors, it is generally necessary to ask the manufacturer for maintenance.

  (2) Cleaning of condenser and evaporator

  Because the cooling water of water-cooled condenser is an open circulation loop, the tap water is generally circulated by the cooling tower

  Then, it is necessary to replace the frozen oil in the normal use of the chiller for 1 to 3 years. If the oil in it is not replaced in time, it will affect the oil mirror to become cloudy, yellow and unclear.

  In addition, its condenser has been used for a long time, and it also needs to be cleaned regularly. When using the screw, you need to use a brush to clean the dirt inside.

  For example, the filter element in the filter also needs to be replaced, and the other oil filter should also be replaced. , to see if there will be a power outage inside, press the wire with your hand to see if it is loose, and if so, tighten it.

  If it is necessary to detect and repair it, it is best if it is not, at least to ensure that its safety is still high.


  Description(R407C)

Technical Parameters of Water - Cooled Screw ChillerⅠ)

Model

RC2-40W

RC2-50W

RC2-60W

RC2-80W

RC2-90W

RC2-100W

Refrigerating capacity

(Kca/lKw/Rt/h)

119282Kca

138.7KW

39.4Rt

154026Kca

179.1KW

50.9Rt

172946Kca

201.1KW

57.2Rt

229878Kca

267.3KW

76Rt

287670Kca

334.5KW

95.1Rt

314502Kca

365.7KW

104Rt

Refrigerant

R407C

Compressor

Power(Hp)

40

50

60

80

90

100

Supply voltage

AC380V50HZ3PH

AC440V50HZ3PH

AC220V60HZ3PH

Energy regulation mode

25%-50%-75%-100%

Starting mode

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Piping of cooling water system

Pipe diameter

3"

3"

3"

3"

4"

4"

Chilled drainage piping

Pipe diameter

3"

3"

3"

3"

4"

4"

   Description:

1.The cooling capacity is based on evaporating temperature: 7, condenser temperature: 40, refrigerant: R407C, cooling water temperature: 32-37

2.Optional refrigerant:R134A / R404A / R22

Technical Parameters of Water - Cooled Screw ChillerⅡ)

Model

RC2-110W

RC2-120W

RC2-140W

RC2-150W

RC2-160W

RC2-180W

Refrigerating capacity

(Kcal/h)

343742Kca

399.7KW

113.6Rt

371004Kca

431.4KW

122.7Rt

439030Kca

510.5KW

145.2Rt

463540Kca

539KW

153.3Rt

512818Kca

596.3KW

169.5Rt

571470Kca

664.5KW

188.9Rt

Refrigerant

R407C

Compressor

Power(Hp)

110

120

140

150

160

180

Supply voltage

AC380V50HZ3PH

AC440V50HZ3PH

AC220V60HZ3PH

Energy regulation mode

25%-50%-75%-100%

Starting mode

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Piping of cooling water system

Pipe diameter

4"

4"

5"

5"

5"

5"

Chilled drainage piping

Pipe diameter

4"

4"

5"

5"

5"

5"

 Description:

1.The cooling capacity is based on evaporating temperature: 7, condenser temperature: 40, refrigerant: RR407C, cooling water temperature: 32-37

2.Optional refrigerant:R134A / R404A / R22


Technical Parameters of Water - Cooled Screw ChillerⅢ)

Model

RC2-200W

RC2-220W

RC2-240W

RC2-280W

RC2-300W

RC2-320W

Refrigerating capacity

(Kca/lKw/Rt/h)

664952Kca

773.2KW

219.8Rt

730312Kca

849.2KW

241.5Rt

742008Kca

862.8KW

245.3Rt

878060Kca

1021KW

290.3Rt

927080Kca

1078KW

306.5Rt

1025636Kca

1192.6KW

339.1Rt

Refrigerant

R407C

Compressor

PowerHp

200

220

240

280

300

320

Supply voltage

AC380V50HZ3PH/

AC440V50HZ3PH/

AC220V60HZ3PH

Energy regulation mode

25%-50%-75%-100%

Starting mode

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Piping of cooling water system

Pipe diameter

5"

5"

5"

6"

6"

6"

Chilled drainage piping

Pipe diameter

5"

5"

5"

6"

6"

6"

Description:

1.The cooling capacity is based on evaporating temperature: 7, condenser temperature: 40, refrigerant: R407C, cooling water temperature: 32-37

2.Optional refrigerant:R134A / R404A / R22

Technical Parameters of Water - Cooled Screw ChillerⅣ)

Model

RC2-340W

RC2-360W

RC2-400W

RC2-460W

RC2-560W

Refrigerating capacity

(Kca/lKw/Rt/h)

1092888Kca

1270.8KW

361.3Rt

1142940Kca

1329KW

377.9Rt

1329904Kca

1546.4KW

439.7Rt

1460624Kca

1698.4KW

482.9Rt

1756120Kca

2042KW

580.6Rt

Refrigerant

R407C

Compressor

Power(Hp)

340

360

400

460

560

Supply voltage

AC380V50HZ3PH/

AC440V50HZ3PH/

AC220V60HZ3PH

Energy regulation mode

25%-50%-75%-100%

Starting mode

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Piping of cooling water system

Pipe diameter

6"

8"

8"

8"

8"

Chilled drainage piping

Pipe diameter

6"

8"

8"

8"

8"

 Description:

1.The cooling capacity is based on evaporating temperature: 7, condenser temperature: 40, refrigerant: R407C, cooling water temperature: 32-37

2.Optional refrigerant:R134A / R404A / R22

Technical Parameters of Air-Cooled Screw Chiller

Model

RC2-40A

RC2-50A

RC2-60A

RC2-80A

RC2-90A

RC2-100A

RC2-120A

Refrigerating capacity

(Kca/lKw/Rt/h)

102856Kca

119.6KW

34Rt

132870Kca

154.5KW

43.9Rt

149124Kca

173.4KW

49.3Rt

198230Kca

230.5KW

65.5Rt

248110Kca

288.5KW

82Rt

271330Kca

315.5KW

89.7Rt

320006Kca

372.1KW

105.8Rt

Refrigerant

R407C

Compressor

PowerHp

40

50

60

80

90

100

120

Supply voltage

AC380V50HZ3PH/

AC440V50HZ3PH/

AC220V60HZ3PH

Energy regulation mode

25%-50%-75%-100%

Starting mode

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Piping of cooling water system

Pipe diameter

3"

3"

3"

3"

4"

4"

4"

 Description:

1.The cooling capacity is based on evaporating temperature: 7℃, condenser temperature: 50℃, refrigerant: R407C, cooling water temperature: 32-37℃

2.Optional refrigerant:R134A / R404A / R22

  

        Technological Process


Chiller process32 flow

Technological Process


  Multiple Protection


Multiple protection


  Used in case sites in various industries


Customer case


  High Quality

  Pass the Iso9001 quality system certification and CE certification


CE

ISO9001

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