Air Chillers Cooling
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Air Chillers Cooling

Air Chillers Cooling

Air chillers cooling are one of the chiller models. It cools the water at room temperature to a certain temperature through the compressor of the chiller to strengthen the cooling of the mold or machine. It is used as a stand-alone machine. The cooling device is a built-in fan. There are mainly three mutual Contact system refrigerant circulation system, water circulation system, electrical automatic control system.

  Air chillers cooling are one of the chiller models. It cools the water at room temperature to a certain temperature through the compressor of the chiller to strengthen the cooling of the mold or machine. It is used as a stand-alone machine. The cooling device is a built-in fan. There are mainly three mutual Contact system refrigerant circulation system, water circulation system, electrical automatic control system.


Air chillers cooling2


  Unit features

  Air chillers cooling can be used in small systems, and most of the large units are water-cooled. In terms of long-term operation, the cooling efficiency of water-cooled units will decrease relatively, while air-cooled units will not.

  Air chillers cooling adopts the air cooling method, which saves the cooling tower, cooling water pump and piping system that are necessary for the cooling water system, avoids condenser scaling and water pipe blockage caused by poor water quality, and saves water resources. Among the cold water air conditioning equipment products, it is the most economical and simple model for maintenance.

  The one-time investment of air chillers cooling are slightly higher than that of water-cooled chillers, but the annual operating cost is lower than that of water-cooled chillers. or half the cost of the boiler.

  The noise and volume of air chillers cooling are larger than that of water-cooled chiller, so it can only be installed outdoors. Water cooling units are mostly installed in underground rooms.


Air chillers cooling1


  Features

  1. The COP efficiency of the air-cooled chiller is lower, and the building area used is small


  2. The COP of water-cooled chillers is generally relatively high, which is suitable for large buildings and some process cooling.


  3. In principle, only the condenser is different. The air-cooled chiller cools the refrigerant in the condenser through a fan, and the water-cooled chiller takes away the heat in the condenser through cold water and dissipates it into the atmosphere through the cooling tower.


  4. The water-cooled chiller can only be used for cooling, and other heating is required for heating, such as electric heating, steam heating, or a hot water boiler.


  5. High-performance compressors imported from Europe and the United States are used, with high EER value, low noise and stable operation.


  Advantages of air-cooled chillers


  Air chillers cooling are often an excellent process cooling choice for water-cooled chillers because they are closed loop systems. Closed loop systems are capable of providing instantaneous cooling to plant processes and significant water savings by recirculating coolant/water.

  Air chillers cooling are designed to be "plug and play" and easy to operate. The plug-and-play design closed-loop system is designed to minimize maintenance costs and reduce equipment life. Most of the regular maintenance that needs to be done on an air-cooled chiller is cleaning the condenser, keeping the water at a pH of 7, and making sure to maintain proper air circulation around the unit.

  The significant advantage of the air chillers cooling are that the cooling capacity is moderate. The feature of the air-cooled chiller is that it is developed by the wind and converts the wind energy into the water energy required by the chiller.


  Protection device for air chillers cooling refrigeration compressor


  1. Internal thermostat (installed inside the compressor)

  In order to prevent the 24-hour uninterrupted operation of the air chillers cooling, resulting in high-load operation of the compressor, poor electromagnetic switch, over current caused by shaft holding, etc., or motor burnout caused by the temperature of the motor, the compressor is installed inside the compressor. The internal thermostat, which is installed on the neutral contact of the three-phase motor, protects the motor by simultaneously cutting off the three phases in the event of an abnormality.


  2. Electromagnetic switch

  The electromagnetic switch is used to control the operation of the refrigeration compressor of the air chillers cooling. The purpose of the switch is to stop. The switch should be kept vertical during installation. If the installation is wrong, the spring pressure of the node will change and noise will be generated. , resulting in phase loss operation. For the compressor model with a direct power-off protector inside, it is not necessary to load the protector.


  3. Reverse phase protector

  The structure of the rotary compressor and the cylinder compressor needs to be different, because the reverse phase of the vortex reverse wind chilled water will cause the inability of hot and cold water, so the power supply is equipped with a reverse protector to compress the three-connected chiller. After the reverse phase protector is installed, it can run in positive phase, but not in reverse phase. When the reverse phase occurs, it can become positive phase as long as the two wires of the power supply are swapped.


  4. Exhaust temperature protector

  In order to protect the compressor under high load operation or insufficient refrigerant, it is necessary to install an exhaust temperature protector in the air-cooled chiller system. When the machine is shut down, this temperature value refers to the detected temperature of the compressor discharge pipe within 10cm from the outlet.


  5. Low voltage switch

  In order to protect the air chillers cooling compressor from running when the refrigerant is insufficient, a low-pressure switch is required. When it is set above 0.03mpa, the compressor will stop running. Once the compressor runs in a state of insufficient refrigerant, the temperature of the compressor part and the motor part will rise instantaneously. At this time, the low pressure switch can damage the compressor and the motor that cannot be protected by the internal thermostat and the exhaust temperature protector. Burn for protection.


  6. High voltage switch

  The compressor can be stopped when the high pressure pressure rises abnormally, and the operating pressure can be set below 3.0mpa.


air chillers cooling3


  Air chillers cooling are very important equipment for the industrial field. Compared with water-cooled chillers, air-cooled chillers are more environmentally friendly, energy-saving, and have high power, but the cost of one-time investment is relatively high, but no need follow-up investment work.

  

       The two industries with the most applications of air chillers cooling are:

  1. High-speed spindle

  This air-cooled chiller can be used in some high-speed spindles and motorized spindles. We all know that the development of many industries is inseparable from some spindles. It allows the machine to complete different operation requirements during the processing. For residential buildings, some heat will also be generated due to the rapid operation during the processing. In order to facilitate the dissipation of these heat, some equipment is required. Then this chiller equipment can be used, which can make the main shaft The temperature drops within a certain period of time to ensure the normal operation of the spindle.


  2. Laser welding machine

  In addition, this kind of equipment can also be used in laser welding machines. For this kind of laser welding machine, its rapid high temperature energy is used to achieve its welding technology. In order to improve the quality of welded products Even better, this chiller can also be used, which can make the product under high temperature plasticize rapidly in a short time, and can also ensure that the appearance of the product is smoother.


  Air chillers cooling are mainly used in these fields. In fact, for this type of equipment, it can also be used in other fields, such as machining centers, grinders and cutting machines. Users can also choose according to You can choose different models reasonably according to your different processing needs. I hope this kind of equipment can play a good role in the processing of users.


  Safety protection system


Multiple protection


  Product parameters(R407C)


Technical Parameters of Air - Cooled Scroll Chiller(Ⅰ)

Model

SCA-05

SCA-08

SCA-10-Ⅱ

SCA-15-Ⅲ

SCA-20-Ⅱ

SCA-25-Ⅱ

Refrigerating capacity

(Kca/lKw/Rt/h)

13583.7Kca

15.8KW

4.5Rt

21733.2Kca

25.3KW

7.2Rt

27167.4Kca

31.59KW

9Rt

40751.1Kca

47.4KW

13.5Rt

54334.8Kca

63.18KW

18Rt

67918.5Kca

79KW

22.5Rt

Refrigerant

R407C

compressor power(HP)

5

8

10

15

20

25

Circulating pump power(Hp)

0.75

1

1/1.5

1.5/2

1.5/2

2/3

Cooling fan

Diameter(mm)

550

600

500

550

600

630

Air Volume(m³/h

)

 

6487

10820

2*6264

2*8487

2*10820

2*12220

Chilled drainage piping

Pipe diameter

1"

1.5"

1.5"

2"

2"

2.5"

Flow(m³/h)

2.74

4.27

4.27

8.59

8.59

14.55

Supply voltage

AC380V50HZ3PH

AC440V50HZ3PH

AC220V60HZ3PH

 Description:

1.The cooling capacity is based on evaporating temperature: 7, condenser temperature: 50, refrigerant: R407C, cooling water temperature: 32-37

2.Optional refrigerant:R134A / R404A / R22

Technical Parameters of Air - Cooled Scroll Chiller(Ⅱ)

Model

SCA-30-Ⅱ

SCA-40

SCA-50

SCA-60

SCA-80

Refrigerating capacity

(Kcal/h)

81502.2Kca

94.77KW

27Rt

108669.6Kca

126.36KW

36Rt

135837Kca

158KW

45Rt

163004.4Kca

189.5KW

53.9Rt

217339.2Kca

252.72KW

71.9Rt

Refrigerant

R407C

Compressor power(HP)

30

40

50

60

80

Circulating pump power(Hp)

3/4

40HP以上根据客户要求配置

40HP and above are configured according to customer requirements

Cooling fan

Diameter(mm)

700

750

630

700

750

Air Volume(m³/h)

 

2*15000

2*19000

3*12220

3*15000

3*19000

Chilled drainage piping

Pipe diameter

2.5"

3"

3"

4"

4"

Flow(m³/h)

14.55

22.06

22.06

42.2

42.2

Supply voltage

AC380V50HZ3PH

AC440V50HZ3PH

AC220V60HZ3PH

 Description:

1.The cooling capacity is based on evaporating temperature: 7, condenser temperature: 50, refrigerant: R407C, cooling water temperature: 32-37

2.Optional refrigerant:R134A / R404A / R22

Technical Parameters of Air-Cooled Screw Chiller

Model

RC2-40A

RC2-50A

RC2-60A

RC2-80A

RC2-90A

RC2-100A

RC2-120A

Refrigerating capacity

(Kca/lKw/Rt/h)

102856Kca

119.6KW

34Rt

132870Kca

154.5KW

43.9Rt

149124Kca

173.4KW

49.3Rt

198230Kca

230.5KW

65.5Rt

248110Kca

288.5KW

82Rt

271330Kca

315.5KW

89.7Rt

320006Kca

372.1KW

105.8Rt

Refrigerant

R407C

Compressor

PowerHp

40

50

60

80

90

100

120

Supply voltage

AC380V50HZ3PH/

AC440V50HZ3PH/

AC220V60HZ3PH

Energy regulation mode

25%-50%-75%-100%

Starting mode

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Y/▲

Piping of cooling water system

Pipe diameter

3"

3"

3"

3"

4"

4"

4"

 Description:

1.The cooling capacity is based on evaporating temperature: 7℃, condenser temperature: 50℃, refrigerant: R407C, cooling water temperature: 32-37℃

2.Optional refrigerant:R134A / R404A / R22


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  Pass the Iso9001 quality system certification and CE certification


CE

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